Machine Guarding Stuttgart, Germany
Stuttgart Auto Parts Plant Punch Press Safety Upgrade Project
A multinational auto parts plant upgraded heavy automated punch presses with yellow perforated metal equipment guards, sliding rails, safety doors, and interlocks.
The Challenge
The client needed to prevent flying debris and accidental contact while maintaining machine visibility, heat dissipation, daily maintenance access, and EU machinery safety compliance.
Our Solution
Heavy-duty perforated metal enclosures were built with 2.0 mm Q235 panels, welded square tube frames, acrylic observation windows, and interlock switches.
Project Gallery
Project Facts
Material
Premium Q235 carbon steel
Total Area
45 customized large equipment enclosures covering approx. 3,500 sq.m. workshop area
Completion Year
2023
Specifications
MaterialPremium Q235 carbon steel
Thickness2.0 mm sheet thickness
FinishElectrostatic powder coating, anti-corrosion and anti-rust, industrial safety yellow RAL 1023
PatternRound holes in staggered pitch, 5 mm diameter, 8 mm center pitch
Open AreaApprox. 35%
Panel Size45 customized large equipment enclosure sets
Fixing System50 x 50 mm welded square steel tube skeleton, load-bearing base, sliding rails and safety doors
Thermal BenefitPerforated panels provide heat dissipation, ventilation, and clear operator visibility
Design OutcomeThe workshop safety level was upgraded to meet current EU Machinery Directive requirements.
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