Machine Guarding Berlin, Germany
Automated Production Line Safety Perimeter Project for a Leading Global EV Manufacturing Base
A leading EV manufacturing base used star-pattern perforated safety isolation panels to protect a robotic automated welding workshop while preserving visibility and airflow.
The Challenge
High-speed ABB/KUKA industrial robots required stable physical barriers, strong visual warning, ventilation, lighting, and prevention of unauthorized access.
Our Solution
A customized star-pattern perforated safety panel system with safety yellow powder coating and bolt-on inset construction was installed around the automated line.
Project Gallery
Project Facts
Material
Q235 carbon steel
Total Area
Approx. 1,500 sq.m.
Completion Year
2023
Specifications
MaterialQ235 carbon steel
Thickness1.5 mm / 2.0 mm panel thickness; 60 x 60 mm posts, 2.0 mm thickness
FinishIndustrial grade safety yellow powder coating
PatternStar-pattern / diamond-star perforation
Panel Size1000 x 2000 mm panels
Fixing SystemBolt-on assembly with inset structure for fast disassembly and expansion
Thermal BenefitPerforation keeps ventilation, lighting, and line-of-sight monitoring inside robot cells
Design OutcomeA high-visibility machine guarding perimeter compliant with international machinery safety standards.
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